The 16v head was developed by yamaha and based on a redesigned cvh block. Having the same bellhousing bolt pattern means that they are compatible with existing. Dunnell engines duratec and zetec engines and components. Although either of these engines can last for over 200k miles, there have been numerous reported problems.
Also 42lb injectors im wondering on the boost limits and power limits on a stock zetec 2. In the meantime there is a huge increase of diesel cars sold here in australia, opening a big market for diesel tuning services. Whether you want more power or improved fuel economy, weve got the right performance or programmer for your application. This engine was rated at 190hp with 5speed and 175hp with automatic. Tuning the zetec page 2 last on march 28 2017 physical dimensions exacty how big is the zetec engine. Ford courier ford ranger mazda bseries b2000 b2200 b2500 b2600. There are basically two zetec engines zetec s 1400,1600,1700, used in fiestas,pumas etc can produce serious power, but tuning parts not cheaply available. Zetec e 1600,1800 2000 iron block,pretty tuneable, but superceded by duratecs these days.
Originally, the first name for this family of engines was zeta, but for legal issues with lancia name rights ford was obliged to change the name, and the choosen was zetec. Initially there were 90, 105 and 115bhp 1800cc escort versions, with 115 and bhp 2 litre mondeo units too. All you need to know about tuning the ford zetec engine torquecars. Initially there were 90, 105 and 115bhp 1800cc escort versions, with 115 and bhp 2. Phil as per the haynes book the racline sump may not have the timing marks on it. To get in excess of 200 bhp youd need eight grandplus.
We specialize in parts for the ford 1600 kent engine and the ford 2. Originally, the first name for this family of engines was zeta. Has some yamaha origins, and i believe the basic design metamorphised into the duratec. Once you have the ps engine spec, the next steps in tuning are to improve induction and exhaust flow, and look at a remap and higher lift cams. Someone who has an interest in saving money buying a used 2. Zetec is the name given to a family of an inle4cilinders multivalve production engines manufactured by ford since 1991. Zetec engine build last on december 31 2015 february 2008 this is the project to build a new series ii zetec e engine, on a shoestring.
Cta tools 2880 camshaft timing kit ford and mazda is designed for locking and positioning camshafts, crankshafts and injection pump sprockets when replacing timing belts or chains. Plus, many models let you clear trouble codes, monitor and display vehicle performance even log data for future tuning. Tts are proud to announce its new supercharger kit to fit on the ford 2. The information contained in this publication was correct at the time of going to print. For what is basically a very simple engine design there are complexities, especially in the valve train, that mean that many tuned engine. Puma race engines ford pinto tuning guide the pinto engine seems to have been around for ever and its strengths and weaknesses ought to be well known by now. This applies to a single 2 barrel downdraft 3236 carb or a set of triple dcoe carbs or even a set of 4 downdrafts on a v8 enginethe 2 books listed at the. These later engines have longer rods and lower piston crowns, mechanical rather than hydraulic lifters plus the distinctive black cam cover. The kit includes a setting gauge and 3 different locking pins. The reason i ask is that if you can switch to a duratec you can get more power for less. Make anywhere from 200250 engine horsepower with an unmodified stock engine or more with a built engine. View and download ford mondeo owners handbook manual online. The zetec family of motors was originally known as zeta.
Otherwise, we can disamb the engine families from the marketing name as i did on the zetec article. For the introduction and history of the zetec engine article click here. Dialling a number using the address book you can access your phone address book via bluetooth. Dunnell engines ford duatec, ford zetec engines supplies of ford components for the road and motor sport. Our innovative compression ratio calculator allows you to filter for your engine code, and the compression ratio is automatically displayed. For more plugnplay tuning capabilities check out electronic throttle controllers. It can be so bad it can stall the car or cause the revs to hang at a bad moment for that. And, if all you wanted was a good high powered plant, you could do the dirty and switch to hnda power then all youd need is only around five grand for a basic vtech unit. Zetec component kits carbs the following zetec engine kits are designed for customers who have sourced their own ford zetec engine and have a pair of 4045dcoe carburettors. Most of the combustion chamber is in a dished piston, where the mating cylinder head face is nearly flat. How to build winning drag, circle track, marine and road racingengines monroe, tom on. But above all peter will not allow any product carrying the raceline name and performance engineered logo to be sold until he is satisfied that it has been comprehensively tested.
It is generally known that the conrods are a weak point in the engine. Puma race engines ford pinto tuning guide tech articles. The spi engine is known to drop valve seats, while the leaking thermostat housing, for example, was common in the 2. This mazda bravo repair manual is specifically for the ford courier and ford ranger, but covers all mazda bravo bseries from 19962009. This is the latest exciting power unit to come from ford and looks very much like the zetec especially when that engines badged as such. There were also bhp rs1800 fiestaxr3i variations with revised. Both engines have a timing belt that needs to be replaced at 120k or earlier. Developed in the late 1980s by the ford motor company, the ford zeta engine was a straight4, double overhead cam internal combustion engine with which ford had intended to replace the analogous pinto and cvh models ford designed the zeta to share some parts with other ford engine. With the megajolt system i can program a switch for say 3000 rpm. But there are big differences the engine has chaindriven cams as opposed to the zetecs belt, plus the induction and exhausts are respectively on the opposite sides. The cams are interchangeable, so a 115bhp unit will become a with the addition of the better rs cams.
Aug 07, 2006 puma race engines ford pinto tuning guide the pinto engine seems to have been around for ever and its strengths and weaknesses ought to be well known by now. Raceline duratec parts and tuning raceline specialists. The gasket set for a weber 3236 dgv carburetor includes a top cover and thin base gasket, copper sealing washers, and the o. We had a 2 litre zetec on 45s with weber alpha management i think that pushed out somewhere about 140bhp, when we built the new car we looked at duratec, zetec and xe options we went xe in the end as the per bhp was the least. To achieve an efficient and safe tuning for your ford mondeo engine 2 major type of experience are required. In the interest of continuous development, we reserve the right to change specifications, design or equipment at any time. Fitments are for the silver top 1800s, and both silver and black top 2.
Performance figures are based on the 2000cc engine, however, the kits also apply to 1600cc and 1800cc engines. However, many tuners agree that the maximum power you can achieve on the 1800 zetec inlet manifold and injectors is 145155bhp, and you will be pushing the engine. Van aaken used to do the conversion on a diy basis but recently discontinued it. The following zetec engine kits are designed for customers who have sourced their own ford zetec engine and have a pair of 4045dcoe carburettors. View and download toyota 2l t repair manual online. Having the same bellhousing bolt pattern means that. This engine shares its bore and stroke dimensions with the 2valve cvh engine. Excellent engine and 5speed to use in street rods and engine swaps as a complete system. This is for informational purposes only and is not a replacement for thoroughly reading the msextra manuals, studying up a bit on the principals of tuning a car, and common sense. New steel tiger duratec 2ltr sump designed for better road clearance baffled. But if there is one thing that crops up time and time again it is a poor idle.
Pegasus auto racing is the exclusive us importer for ff1600 kent engine parts manufactured by formula ford international to original ford motor company specifications. In buying a dunnell engine or component you can be assured of the highest quality of workmanship which has resulted in the design and production of world beating racing engines for both national and international championships over a period of 55 years. We specialize in racing parts for the ford 1600 kent engine and the ford 2. Tuning the zetec page 1 last on march 28 2017 zetec 2. Well, youd probably be surprised that its not a great deal bigger than the xflow.
Important technical articlejetting and tuning weber. Dunnell zetec dunnell engines duratec and zetec engines and. Hey guys, i have a focus 2 litre zetec i was seeing if anyone had come across any effective tuning mods to the engine, i already have a full ashley competition exhaust system cat back. Safely access to your ford engine control unit ecu. The zetec is a pretty reliable engine and can last well in excess of 150,000 miles. On top of this, theres a smaller capacity zetec described elsewhere plus, late zetecs were made to look like the latest duratecs. Book also includes engine swaps for hot rods, trucks, and other ford muscle cars. Current setup is blacktop 2ltr zetec with boggbros manifold and r1 bike carbs. My non technical logic says the st170 engine swap would give increased power upto 170. The zetec morphed into the duratec in the 1990s confusing because the duratec name has also been carried by a zetec engine even by a. None of the zetec range out of the focus have variable valve timing, whether it is 1.
Its frustrating they reuse the zetec and duratec names frequently. Often regarded as difficult to tune, there is still a large number of modifications that can be made to the zetec engine to increase power, from simple. Feb 06, 2020 the article is actually based on tuning the ford fiesta zetec s but the article below is an extract of the engine tuning part of this guide. Modular engine swaps specialist dave stribling guides you through each crucial step of the engine transplant process with insightful tips and detailed instructions, making this book a vital component to upgrading the performance of your classic mustang. Dunnell engines duratec and zetec engines and components for road and race dunnell engines ford duatec, ford zetec engines supplies of ford components for the road and motor sport. Your focus does not have 128bhp only parkers appears to think it has that little power. The 2liter version is a valid alternative to the 1. Ford zetec e tuning guide the name zetec is pretty confusing because its now used by ford as a badge on the back to describe a level of trim. Its based on our experiences, study, training and plenty of practice and we hope you find it helpful. The first production zetec dates back to 1992, when it first appeared in escorts 1.
Guide to performance tuning the zetec engine from ford. Although its officially rated as bhp by ford against 6bhp for the earlier 9398 silvertop zetec, its generally accepted that the power output of the two does not really differ and most blacktop 2 litre zetec engines have about 5bhp. The engine will feature raised compression ratio, steel rods, forged pistons, a cnc head, race cams with hydraulic lifters, and a predicted power output of around 220bhp. This new engine is referred to as a duratec, which stands to reason really. Production of the engines, renamed zetec the rename occurred because lancia owned the zeta trademark, began at. As you probably know, theres a brandnew four cylinder ford engine in town. Dunnell engines duratec and zetec engines and components for road and race. The cars didnt do this during the warranty period so it is not something you need tolerate now.
A ford focus mk2 engine is an engine from a 2004 to 2008 model ford focus. The zetec bad idle guide the zetec is a pretty reliable engine and can last well in excess of 150,000 miles. So, youll either have to chat to specialists such as interpro 01454 412777 or performance turbo systems 01582 731733 and have a custom turbocharged engine built from scratch, but be warned, it wont be cheap. How to build winning drag, circle track, marine and road racingengines. Developed in the late 1980s by the ford motor company, the ford zeta engine was a straight4. Shop the biggest brands with confidence and enjoy rapid worldwide. If you are looking for a second hand ford focus engine to restore a contemporary model, this is the engine you will need. Compare that to tuning a traditional ford engine such as a pinto.
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